Air Quality Testing

Air compressors are a vital component in various industrial environments. They are used in pneumatic tools, assembly lines, and other critical applications. Compressed air is a versatile utility that powers different machinery, controls, and instrument systems. However, compressed air quality is often overlooked. Many people assume that the air from the compressor is clean and dry. But in reality, it can contain moisture, oil, and other contaminants that can damage equipment and affect product quality.

Understanding Compressed Air Quality

Compressed air quality is defined by contaminants that can negatively affect industrial processes and equipment. These contaminants include moisture, oil, particulates, and microorganisms. Of these, water is the most significant and pervasive.

Moisture can enter the compressed air system in various ways, such as through ambient air intake, leaks, or incomplete drainage. When compressed air is cooled, the moisture condenses into liquid form, leading to corrosion, rust, and damage to downstream equipment. Water can also cause pneumatic tools to malfunction, affect the accuracy of instrument readings, and reduce the efficiency of the compressed air system.

Compressed air quality is regulated by industry standards and guidelines, such as ISO 8573 and NFPA 99. These standards specify the acceptable levels of contaminants in compressed air and provide guidelines for measuring and monitoring compressed air quality.

Moisture Measurement in Compressed Air

We use advanced testing equipment to measure moisture in compressed air. Our testing service is designed to provide accurate, reliable, and repeatable results. We use different methods to measure water, depending on the client's requirements and the application.

Dew point measurement is one of the most common methods of measuring moisture in compressed air. It measures the temperature at which the moisture in the compressed air will condense into liquid form. This critical measurement helps determine when moisture will become a problem in downstream equipment. The lower the dew point temperature, the dryer the compressed air.

Relative humidity measurement is another method of measuring moisture in compressed air. It measures the percentage of water vapour in the air relative to the amount of water vapour the air can hold at a specific temperature. The relative humidity is a more straightforward measurement method than the dew point but needs to be more accurate.

Our Testing Service of Air Compressors Quality

Our on-site air compressor quality testing service is designed to help clients ensure that their compressed air systems operate efficiently and effectively. We use state-of-the-art testing equipment to measure the amount of moisture in the compressed air and provide detailed reports that identify any issues and suggest appropriate solutions.

Our testing service follows a standardised procedure that includes the following steps:

Site survey: We conduct a site survey to evaluate the compressed air system's condition and determine the testing requirements.

Testing equipment setup: We install our testing equipment at a suitable location in the compressed air system, such as the point of use, to ensure accurate measurements.

Testing: We run the testing equipment for a specific duration to measure the moisture in the compressed air.

Data analysis: We analyse the testing results and prepare a detailed report that identifies issues and suggests appropriate solutions.

Our testing service has several benefits for clients. These include improved energy efficiency, reduced equipment downtime, and increased productivity. We can help clients identify any issues affecting their system's performance by measuring the amount of moisture in the compressed air. This information allows clients to take corrective action to optimise their compressed air system performance, such as repairing leaks or improving drainage.

Our testing service is flexible and can be customised to meet clients' specific requirements. We can perform testing at various locations within the compressed air system, such as the point of use or the compressor outlet, to assess the system's performance comprehensively. We can also perform testing at different intervals, depending on the client's needs.

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Contact AE Industrial & Air Equipment Limited for more information on our testing service. We are committed to providing high-quality services that meet our client's requirements and ensure optimal compressed air system performance.